
| Problem: | ||
| The dropside and tailgate panels for the U.S. Army's new Family of Medium Trucks and Vehicles (FMTV) were initially designed in stamped steel for strength. However, the components exceeded specifications for mass and fuel efficiency. The challenge was to reduce weight while maintaining the panel strength. | ||
| Solution: | ||
| Our solution used a thermoplastic
composite capable of meeting stringent military
requirements. Our design engineers converted the
manufacturer's steel design into a composite design,
maintaining all of the current attachment hardware. |
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| Benefit: | ||
| 56% Reduction in weight, from 41 lb. to 18 lb. Panel strength was maintained. The reduced weight resulted in increased fuel efficiency. The component now meets all of the strength, impact, and weather resistance requirements of the U.S. Army. |
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